VG-10ish Osram “White Flat” Mod.

Last week I received some OSRAM KW CSLNM1.TG emitters (aka the “White Flat”). These are dome-less, small die (1x1mm) LEDs. Today I installed the first one in a VG-10 style flashlight. The results are impressive.

I don’t have good beam shots, yet, but I can say that the hotspot is slight larger than the hotspot from a Convoy L2 with an XPL-HI emitter. Not bad for a light with a 23mm reflector.

Update: I measured the hotspots of this light, and my L2. The diameter of this light’s hotspot is about 1.25x that of the L2, so it has 1.5x larger area.

Poor quality beamshot. Also the automatic HDR on newer iPhones is crazy.

I’m currently running it off a 3 amp buck driver, so it’s isn’t putting out as many lumens as the XP-L HI in the L2. As a result, the intensity is lower. I plan on upgrading the driver soon to push it up to ~5A or so, at which point the output and throw should rival that of the L2.

These emitters have a 3x3mm package. They work pretty well on a standard XP footprint (3.5×3.5mm), but they don’t work so well with XP centering rings. I ended up using a modified XP centering ring. I placed it on a drop of UV set resin and then lifted out slowly so a thick film was left across the opening. I then “popped” that film so that the resin clung to the edges of the whole. I hardened it with UV light, then opened the hole up with a small triangular file until I had a centered opening that fit the emitter. It came out pretty well and the focus isn’t bad either, though I’ll probably try and adjust it further when I open the light up again for a driver upgrade.

I have two more of these emitters. Next step is to put one of them in a C8. I’m not sure what to do with the last one. I’ll probably put in in the L2.

Stripped to conceal poor removal of ugly “Forfar” logo. I like it. Protip: UV set resin makes a nice & precise resist.

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